Imperial Sugar Refinery report: routine housekeeping might have prevented explosion

September 29th, 2009 by Julie Ferguson

A year and a half after the Imperial Sugar combustible dust explosion, the Chemical Safety Board (CSB) issued its final report on the explosion, which killed 14 workers and injured 36 others, leaving some with permanent, life-altering conditions. In short, the CSB found inadequate housekeeping and maintenance, largely preventable conditions. In addition, CSB found inadequate emergency evacuation plans. The linked article from WTOC-TV above has a summary with photos, as well as related stories. Or you can read the entire 89-page Investigation Report – Sugar Dust Explosion and Fire – Imperial Sugar Company (PDF).
The initial explosion occurred in a closed steel conveyor belt, triggering a series of secondary explosions and fireball eruptions throughout the buildings. The fatalities occurred in the secondary explosions.
Last year, OSHA proposed $8.7 million in fines on the company for more than 100 violations, fines that Imperial Sugar is currently battling in court.
As part of the report, the CSB recommended that OSHA establish mandatory standards for combustible dust. Critics say that this recommendation isn’t strong enough, and that OSHA’s current rule making process will take too long. They note that under a federal workplace safety law, OSHA can adopt an emergency temporary standard, which would circumvent the red tape to get something in place quickly.
A good source of information on combustible dust is the Combustable Dust Policy Institute blog. This blog states that although OSHA lists 30,000 facilities in its National Emphasis Program, there are actually more than 100,000 facilities at risk, which includes many national industries not listed in the Dust NEP. They track media accounts of combustible dust incidents, and found that last year, about 50% of the incidents occurred in national industries not referenced in the OSHA’s dust NEP. Another source of information that we turn to on combustible dust and other public health issues is the excellent blog, The Pump Handle, which provides informed commentary from experts.
For another perspective on the Imperial Sugar explosion, the Joseph M. Stiller Burn Center included Battling Big Burns: The Imperial Sugar Company Fire (PDF) in its summer 2008 newsletter. The article offers an overview of the complexity of issues involved in managing large disasters, including issues directly related to caring for critically burned patients.

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